In mining, there’s no such thing as too much air – at least not when it comes to powering high-performance drill rigs. That’s the challenge Ventia brought to OMG Engineering: deliver maximum air supply for their operations in a Tier 1 mine. The solution? A remote-operated, mobile, dual Sullair compressor system designed to boost efficiency and prioritise safety.
Here’s how we made it happen.
Why two Sullairs are better than one
When Ventia provided us with an extended wheelbase truck complete with an extended chassis, the brief was clear: maximise air supply for their drill rigs. The rest was up to OMG Engineering’s team. We asked ourselves, why settle for one air compressor when we can fit two?
The engineering team got to work designing a solution that packed maximum performance into a mobile, user-friendly system. And because safety is always a top priority, every design element was carefully considered to ensure smooth, secure operation.
What we built: the dual Sullair system in action
Our approach focused on delivering reliability, efficiency, and safety in one seamless package. The dual Sullair system features:
- Twin compressors: Two Sullair air compressors integrated onto the extended truck chassis for maximum air supply capacity.
- Custom tray design: A tray with optimal spacing to ensure both compressors operate efficiently without compromising mobility.
- Safety-focused features: A folding platform walkway system for easy and secure access to the compressors during maintenance or operation.
- Remote control capabilities: Start-up and shutdown functions that can be operated remotely, reducing operator exposure to potentially hazardous environments.
How we did it: practical design, real results
The engineering process combined practical problem-solving with efficient fabrication techniques. Key aspects of the build included:
- Innovative spacing: Carefully planning the layout to accommodate two compressors without overcrowding.
- Safety integration: Adding walkways that fold out for safe access, even in tight spaces.
- Remote operations: Installing systems that allow operators to control the compressors from a distance, increasing convenience and reducing risks.
The result? A high-performance, mobile air system tailored to meet Ventia’s specific needs.
The impact: safety, mobility, and power in one solution
The remote-operated dual Sullair compressor system tackles key industry challenges while delivering measurable benefits. With its enhanced air capacity, it seamlessly supports heavy-duty drill rigs, meeting demanding operational needs. Safety is prioritised through remote controls and secure walkways, reducing risks for operators during both operation and maintenance. The system’s mobility and reliability further optimise efficiency, ensuring smooth performance in dynamic mining environments. Beyond addressing immediate requirements, this solution establishes a benchmark for managing similar challenges in the future.
Collaboration with Ventia: teamwork that delivers results
Ventia trusted OMG Engineering to take its concept and transform it into a fully functional system. Their confidence in our ability to manage the entire process – from design to fabrication – made this project a true partnership. By working closely with Ventia, we delivered a solution that fits their needs and the demanding environment of a Tier 1 mine.
Reimagining what’s possible in mining
The dual Sullair system is more than just an impressive engineering feat – it’s proof that smart design can meet the toughest challenges head-on. At OMG Engineering, we’re always ready to tackle the next big project with the same blend of creativity, precision, and focus on safety.
Let’s discuss how we can develop a solution tailored to your mining operation. Contact us to get started.